Detecting potential compressed air leaks using an ultrasonic leak detector
From time to time, during non-production and non-operational phases, the compressor may start unexpectedly. This indicates a residual consumption of compressed air, which could suggest that the compressed air network is leaking at multiple points, resulting in energy losses.
All compressed air systems and networks, even well-maintained ones, can develop leaks, which often prove high energy-intensive and costly for companies. It is therefore recommended to carrying out annual or biannual leak detection campaigns to ensure the long-term efficiency of the production and distribution system. The most effective method for quickly detecting compressed air leaks is to use an ultrasonic leak detector which can detect and quantify the leak flow rate using its sound signature.
This measure can lead a moderate reduction in the compressor’s annual electricity consumption. This easy-to-implement technology does not require a production shutdown for leak detection and offers a fast return on investment.
Control operating costs related to compressed air systems in the company
Compressed air is an energy carrier that is frequently used in many sectors, particularly in the use of production machinery and specific pneumatic tools. Despite its abundant use, it is a complex medium to control, resulting in high operating costs. In an unmonitored installation, losses during heat generation and distribution due to leaks can be up to 90 %. Compressed air costs can be contained by regularly analysing energy requirements and through technological monitoring. This measure is required for every new compressed air system.
Compressed air: an energy carrier that needs optimising in numerous sectors
Compressed air is an energy carrier that is frequently used in many sectors, particularly in the use of production machinery and specific pneumatic tools. Despite its abundant use, it is a complex medium to control, resulting in high operating costs. In an unmonitored installation, as much as 90% of the losses in heat generation and distribution can be linked to leaks. Compressed air costs can be contained by regularly analysing energy requirements and through technological monitoring. This applies to all new compressed air system.
